Verne Bioanalytics Test Plant: What Is It and What Does It Do?

A test facility is a scaled-down manufacturing facility. In a controlled, like-for-like environment, it is used to show the procedure and necessary tools required to create or develop a certain product. This implies that producers can use their own powder ingredients to test new goods, machinery, and systems. Without having to halt your existing activities, a test plant provides you with the best equipment and process for the manufacturing of your ingredients, whether you're testing one batch or numerous batches. You may also witness how Verne Bioanalytics equipment efficiently addresses typical powder handling problems such as recipe segregation, powder bridging, and cross-contamination. Continue reading to learn how and why Verne Bioanalytics' clients have utilized our global test facilities to enhance their production procedures.

Validation from Proven Past Testing

Manufacturers who want to run Powder Bio Analysis tests for new recipes or employ new suppliers/ingredients frequently get in touch with us. In most cases, the test aims to make sure that they can keep the same blend parameters in every batch while still producing goods of the same caliber. Due to our experience, we frequently have encountered the submitted information or a similar recipe/product. You gain the advantage of understanding how these trials went along, what results came about, and it takes less time for you to select the appropriate equipment and test your products. If all these tasks are completed on-site in a factory that is currently operating, it frequently results in downtime and resource redistribution.

The engineers at Verne Bioanalytics are delighted to impart their knowledge in order to help you get the most out of your powder handling system and identify the procedure that will benefit you in terms of efficiency, cost, and time savings. Sometimes the greatest approach to completely evaluate and personally experience the best technique of production is to test your ingredients, particularly an R&D test.

Regularly Performed Exams

Creation Of Powders And Mixes

• If there is no segregation, does the machine produce the proper blended mix or particle size?

• Does cleaning time affect productivity?

• Is the production's pace and efficiency faster than what you have now or used to have?

• Using high shear and liquid addition during blending?

• Can my sticky materials be fully blended by the machinery?

• How much more high sheer do I need to blend my particular ingredients?

• How long must my product be fully mixed at the minimum?

• When is the ideal moment to add liquid?

• What quantity of waste product is still present in the container?

Release Of The Particles

• Has the entire product been released?

• How does the product flow happen?

• When they are discharged, do the materials separate?

• What can I use to release my powders?

• How precise is the discharge weighing?

IBCs Are Cleaned

• Are IBCs simple for my operators to test logistically?

• What testing and validation techniques are available for cleaning?

• How simple is it to clean the machinery?

• Am I going to have to halt production in order to clean this apparatus?

• Do I need to take apart the equipment to clean it?

With materials handling equipment that simulates working circumstances while i Testing your products, our test facilities are well suited to serve as your pilot facility. These resources can be utilized to respond to the aforementioned most frequently asked questions. You may rely on this test opportunity with confidence when choosing to make a capital investment since blend validation utilizing Near-Infrared (NIR) spectroscopy will demonstrate the homogeneity of your blend and indicate the proper recipe blend timings.

The Verne Bioanalytics Test Plant Is Also Used For Product Trials.

Organizing events - We frequently host seminars and conferences on themes relevant to our customers, such as allergen handling (first held in 2018), covering topics relevant to the industry, such as changes in H&S, FDA rules, and auditing methods. Training: Our test facilities are the ideal location for your engineers' and operators' training. Your production line and facility can continue operating normally while your team is being instructed by our professional team in best, sanitary, safe practices, cleaning, i Testing, and servicing the equipment.

Developing a new manufacturing facility - Some customers opt to visit our test plant as part of a business expansion or when building a brand-new factory in order to visualize the area needed for their equipment. Our in-house engineers can create 3D mockups that include equipment demos and logistics for how it is moved around a production setting. When businesses visit the test facility, they may observe how well the area functions when it is organized to minimize the possibility of production-related delays.

Why Select the Test Plant from Verne Bioanalytics?

We specialize in assisting our clients with the mixing, packing, and handling of their bulk powders using the most effective and cutting-edge technological tools. Each Intermediate Bulk Container (IBC) system comes with a unique Cone Valve, which ensures effective, quick material movement without creating waste.